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Chopper Wars
by Jacques Arnet

From the July/December 1997 issue of the Operating Cameraman

FLIR thumbnail
FLIR operator's console
Click thumbnails for larger view

FLIR (Forward looking infra-red) systems have been known as tools of the trade for airborne government and police agencies exclusively, up till now. The following scenario reflects how a production company recently came to be the first to use this system for production use.

"Breaking News" flashes across the TV screen in the production office. A cadre of news choppers follows a stolen car as it screams along the 101 freeway weaving in and out of the slower traffic. Eventually the car crashes and the driver attempts to flee into the night. The scene shifts to a grainy black and white image carrying the caption "Police FLIR Video". The scene is still dark; however the bright glowing image of the running suspect can easily be seen through the undergrowth. We return to the news chopper view as the cops surround the hiding suspect and bring him out into the glare of a Nightsun light.

Suddenly the director jumps up and screams, "That's what I want! Except I want the real image to turn into the infra-red image right on the screen!" The DP and his aerial camera crew exchange glances, trying to imagine how to create the impossible. In the pause of conversation, the 1st A.C. steps forward, and begins to share his knowledge of a piece of equipment called the FSI Ultra 4000.

Succinctly put, the FSI Ultra 4000, is a gyrostabilized aerial camera platform supporting a dual sensor system incorporating color video and monochrome infra-red imaging. The video imaging is accomplished through a high quality three chip color camera. The infra-red imaging is made possible with the FLIR Systems, Inc. SAFIRE high performance, high resolution, digital thermal imager specifically designed for airborne applications.

The Ball Mount or "sensor platform" is a three-axis design, affording completely gyrostabilized movement within elevation and azimuth. The Field-0f-View (FOV) for the system is +15( to -85( in elevation and continuous azimuth control throughout 360 degrees of rotation

The FSI Ultra 4000's hardware consists of three basic components:

The Interface Unit is the central point for the FSI Ultra 4000 system, routing the system command signals from the Control Panel to the Ball Mount and returns status information for display on a monitor. The unit operates off of ship's power or batteries (28VDC) and distributes power to the other components of the system.

The Control Panel is a light weight lap-top unit that provides the main system control. A joystick is used for controlling the dual sensor platform within the Ball Mount's line of sight, with adjustment controls to compensate for drift. Switches are provided for control of other discrete functions.

The FSI Ultra 4000's software provides the following:

The system is menu driven allowing preset instructions, such as default focus, to be carried out "hands off" while in flight. The video controls are standard in that they contain focus, zoom, and 2x magnification. The iris is automatically controlled and requires no operator input. The IR sensor controls provide for much "customization" of the IR image. The system allows for "electronic zoom" (that is not a "ramping zoom) through three focal lengths. WFOV (Wide Field of View) provides an image of 26( horizontal by 16.8( vertical, comparable to a 45 mm lens used in 35mm cinematography. NFOV (Narrow Field of View) provides an image of 5( horizontal by 3( vertical, comparable to a 200 mm lens used in 35mm cinematography. A X2 electronic zoom will display an enhanced NFOV of 2.5( horizontal by 1.5( degrees vertical. Additionally this system features a "polarity control". This allows the heat generating objects to be white against a dark background or black against a light background.

A separate Beta or Hi8 deck must be rented to record the imagery. As with any video recording deck in a helicopter, it should never be placed on the floor or a hard surface as the transmitted vibration will affect the heads and possibly render the recording useless

Aircraft Type and Installation:

The Bell 206B Jet Ranger or the Bell 206L Long Ranger series is the preferred aircraft for the installation of the FSI Ultra 4000. Best results are obtained by mounting the Ball Mount on the side of the ship, which allows for use of a nose mounted Nightsun light as in a "Police Configuration". However the ball may be nose mounted. It is possible to mount the FSI Ultra 4000 to a Hughes 500 or an A-Star AS350 or Twin Star AS355. In all cases, Tyler Camera Systems, the L.A. based agent, should be consulted on the selection of the aircraft type and mount availability.

Installation of the FSI Ultra 4000 should only be performed by a qualified technician. Tyler Camera Systems maintains a list of who is qualified to install the FSI Ultra 4000. Side mounting of the Ultra 400 to Jet Rangers or Long Rangers takes approximately 45 minutes to one hour. Nose mounting, or mounting on other helicopters takes at least 2 hours. These times are, of course, approximate and may vary with each aircraft's configuration.

Set Up and Operation:

As with any new and unique piece of equipment, a certain amount of familiarity can only be achieved through practice. If you are going to operate the Ultra 4000, contact Tyler Camera Systems once the equipment is booked and a trained technician will spend time with you and "take you through" the set up and operation of the system. As with all equipment at Tyler Camera Systems, Tyler encourages SOC members to become proficient in using this unique camera system.

The gyros take only a few moments to get up to speed: however the super-cooled germanium plate, the heart of the IR system, requires about ten minutes to achieve the required temperature for operation. This time can be used for "ground rehearsals" and review your familiarity with the controls by using the "video mode". Do not become airborne until a clear monochrome picture appears in the IR mode and you are completely familiar with the controls and their responses.

For further information, regarding the FSI Ultra 4000 contact Tyler Camera Systems. (818) 989-4420.

The author, Jacques Arnet, is an associate member of SOC and is an aerial camera equipment technician.